Zhongtuo, a leading manufacturer of roll forming solutions in China, has once again demonstrated its technical strength and global service capabilities by successfully delivering a Metal Floor Decking Machine and CZ Purlin Roll Forming Machine to a valued customer in the United States. These machines were independently designed and manufactured by Zhongtuo, adhering strictly to North American certification and safety standards to meet the high demands of the U.S. construction and steel fabrication industries.
Fully Certified for the North American Market
In today’s global equipment market, compliance and certification are crucial factors for entry into developed regions like North America. The Metal Floor Decking Machine and CZ Purlin Machine supplied by Zhongtuo were engineered with full consideration of U.S. standards, including electrical safety, mechanical design, and operational protocols. Each component—from control panels to hydraulic systems—has been carefully selected to meet UL, CSA, and ANSI requirements, ensuring seamless integration into the customer’s existing manufacturing infrastructure.
Advanced Configuration for the Metal Floor Decking Machine
The Metal Floor Decking Machine features a highly automated production line built for performance and precision. Key components include:
10-ton Hydraulic Decoiler: Ensures steady and consistent uncoiling of heavy raw material coils, reducing downtime and manual handling.
32 High-Precision Roll Forming Stations: Designed to create structurally strong and geometrically accurate floor decking profiles.
12-Meter Automatic Stacker: Allows for efficient collection and stacking of finished products, improving workflow efficiency.
Servo-Control System: Offers precise control over forming speed and cutting length, enabling high-speed production up to 50 meters per minute.
This powerful configuration enables a single operator to manage the entire production line, significantly reducing labor costs while maintaining high production capacity.
Unique Embossing and Cutting Technology
One of the standout features of Zhongtuo’s Metal Floor Decking Machine is its advanced embossing system. The machine uses an adjustable brake mechanism and gear transmission for the embossing rollers, which ensures clear, uniform, and high-quality patterns on each panel. These patterns not only enhance the aesthetics of the floor decking but also improve its structural performance through added friction and bonding capacity with concrete.
The embossing unit supports steel thicknesses of up to 1.5mm, making it ideal for heavy-duty applications that demand strong and durable decking panels. This is particularly important for commercial and industrial building projects that require long spans and high load-bearing capacity.
The hydraulic cutting unit is another engineering highlight. Built with a heated frame structure, it delivers precise, burr-free cuts, improving both safety and edge quality. The optimized cutting system is synchronized with material feeding and automatic stacking, allowing seamless operation at high speeds without sacrificing accuracy.
On-Site Installation and Commissioning by Zhongtuo Experts
To ensure smooth installation and prompt production startup, Zhongtuo dispatched its senior after-sales engineer, Mr. Han, directly to the client’s facility in the United States. With years of experience in international machine installation and operator training, Mr. Han led the on-site commissioning, calibration, and testing of the Metal Floor Decking Machine and CZ Purlin Machine.
Thanks to his meticulous attention to detail and hands-on support, the machines were fully operational within a short period, and all trial runs achieved excellent performance benchmarks. The client was especially impressed by the machines’ operational stability, user-friendly interface, and intelligent automation features.
Positive Feedback and Market Confidence
The client provided strong positive feedback, highlighting the machines’ high efficiency, low maintenance requirements, and seamless integration with their current production line. The Metal Floor Decking Machine, in particular, received praise for its stability during continuous operation, its precision forming, and its intuitive control system, which minimized the learning curve for operators.
This successful delivery and installation further reinforce Zhongtuo’s reputation as a reliable partner for high-end roll forming machinery. It also marks another milestone in Zhongtuo’s strategic expansion into the North American market.
Why Choose Zhongtuo’s Metal Floor Decking Machine?
Zhongtuo’s Metal Floor Decking Machines are trusted by builders, developers, and steel fabricators worldwide for several reasons:
Global Compliance: Machines are designed with international standards in mind.
Customization: Tailored to meet project-specific requirements for profile design, material thickness, and production speed.
Service Assurance: Experienced engineers are available for overseas installation, training, and after-sales service.
Proven Reliability: With hundreds of machines installed in over 100 countries, Zhongtuo offers peace of mind with every purchase.